
What is an overhead cable?
An overhead cable (also known as an overhead insulated cable) is an overhead conductor with an insulation layer and a protective sheath. It is a specialized cable manufactured using a production process similar to cross-linked cables, and is a new transmission method between overhead conductors and underground cables. Overhead cables are not ordinary oil paper insulated cables or cross-linked insulated cables directly hung on overhead towers, but special cables manufactured using special processes.
What are the characteristics of overhead cables
Manufacturer of overhead cables and cables
1. Structural type: Overhead cables are all single core and can be divided into hard aluminum wire structure, hard drawn copper wire structure, aluminum alloy wire structure, steel core or aluminum alloy core support structure, and self-supporting three core twisted structure (wire core can be hard aluminum or hard copper wire) according to their different structures.
Hard aluminum wire structure: lightweight, moderate tensile strength, easy to bend cables, convenient installation, low engineering cost, suitable for general renovation or new construction projects.
Hard drawn copper wire structure: Although heavy, it has high tensile strength and strong resistance to external forces, and even the cable can continue to be energized when the tower breaks.
Aluminum alloy wire structure: lightweight, high tensile strength, mainly used in tower systems with large spans.
Steel core or aluminum alloy core support structure: generally used in 35kV voltage systems, with a large span and the advantage of small sag.
Self supporting three core twisted structure: used in systems with medium span, but with shorter manufacturing length than single core and more joints.
2.Insulation performance: The insulation performance of overhead cables is relatively high and significantly better than that of ordinary oil paper and cross-linked cables. Because the ground voltage of overhead cables is not entirely applied to the cable insulation, most of its ground voltage is borne by the air medium. Therefore, the insulation thickness of overhead cables can be thinner than that of ordinary cables. Generally, the insulation thickness of overhead cables in countries such as Europe, America, and Japan is 10% to 20% thinner than that of ordinary cables.
3.Application scenarios: Overhead cables are widely used in power, communication, transportation and other fields, especially suitable for places far away from the station, with a small number of users and significant changes, and where it is difficult to lay underground cables. For example, JKLHYJ cable is an overhead cable with aluminum core conductor, cross-linked polyethylene insulation, polyethylene sheath and other technologies, suitable for medium and low voltage transmission lines, communication lines, traffic signals and other fields, as well as aerospace, military and other high reliability requirements.
4.Advantages and disadvantages: Overhead cables are easy to install and have low construction costs, but they are more susceptible to external influences, not safe enough, and not aesthetically pleasing. However, under specific conditions such as dispersed users, complex terrain, or places that require rapid restoration of power supply, overhead cables remain an economical and practical way of transmission.
Specification parameters of overhead insulated cables
Model of 1KV overhead insulated cable
|
Model |
Name |
| JKV | Copper core PVC insulated aerial cables |
| JKLV | Alumihum core PVC insulated aerial cables |
| JKY | Copper conductor pe insulated aerial cables |
| JKLY | Aluminum conductor pe insulated aerial cables |
| JKYJ | Copper conductor xlpe insulated aerial cables |
| JKLYJ | Aluminum conductor xlpe insulated aerial cables |
Structure and technical parameters of overhead insulated cables
| Nominal section (mm²) |
Conductor number /pressed OD ( mm ) |
Thickness ( mm ) |
The average maximum diameter ( mm ) | Conductor max resisture at 20℃(Ω/km) |
70℃ Min insulates resistance M Ω /km |
Reference weight ( kg/km ) |
||
| Copper core | Aluminum core | |||||||
| 10 | 6/3.8 | 1.0 | 6.5 | 1.906 | 3.08 | 0.0067 | 104 | 42 |
| 16 | 6/4.8 | 1.2 | 8.0 | 1.198 | 1.91 | 0.0065 | 164 | 65 |
| 25 | 6/6.0 | 1.2 | 9.4 | 0.749 | 1.20 | 0.0054 | 249 | 94 |
| 35 | 6/7.0 | 1.4 | 11.0 | 0.540 | 0.868 | 0.0054 | 347 | 131 |
| 50 | 6/8.4 | 1.4 | 12.3 | 0.399 | 0.641 | 0.0046 | 486 | 176 |
| 70 | 12/10.0 | 1.4 | 14.1 | 0.276 | 0.443 | 0.0040 | 671 | 235 |
| 95 | 15/11.6 | 1.6 | 16.5 | 0.199 | 0.320 | 0.0039 | 909 | 321 |
| 120 | 18/13.0 | 1.6 | 18.1 | 0.158 | 0.253 | 0.0035 | 1138 | 395 |
| 150 | 18/14.6 | 1.8 | 20.2 | 0.128 | 0.206 | 0.0035 | 1423 | 495 |
| 185 | 30/16.2 | 2.0 | 22.5 | 0.1021 | 0.164 | 0.0035 | 1755 | 610 |
| 240 | 34/18.4 | 2.0 | 25.6 | 0.0777 | 0.125 | 0.0034 | 2271 | 785 |
Specification for 10KV overhead insulated cable
| Model | Name |
| JKYJ | Copper conductor xlpe insulated aerial cables |
| JKLYJ | Aluminum conductor xlpe insulated aerial cables |
Structural parameters of 10KV copper and aluminum core cross-linked polyethylene overhead cable
| Nominal section (mm²) |
Conductor number /pressed OD ( mm ) |
Thickness ( mm ) |
Conductor thickness of insulation shield | The average maximum diameter ( mm ) | Conductor max resisture at 20℃(Ω/km) |
Reference weight ( kg/km ) |
||
| Copper core | Aluminum core | JKYJ | JKLYJ | |||||
| 10 | 6/3.8 | 3.4 | 0.5-1.0 | 13.0 | - | 3.080 | 186 | 125 |
| 16 | 6/4.8 | 3.4 | 0.5-1.0 | 14.0 | - | 1.910 | 252 | 153 |
| 25 | 6/6.0 | 3.4 | 0.5-1.0 | 15.2 | 0.749 | 1.200 | 347 | 192 |
| 35 | 6/7.0 | 3.4 | 0.5-1.0 | 16.3 | 0.540 | 0.868 | 450 | 233 |
| 50 | 6/8.4 | 3.4 | 0.5-1.0 | 18.0 | 0.399 | 0.641 | 598 | 288 |
| 70 | 12/10.0 | 3.4 | 0.5-1.0 | 19.3 | 0.276 | 0.443 | 798 | 365 |
| 95 | 15/11.6 | 3.4 | 0.6-1.0 | 21.0 | 0.199 | 0.320 | 1049 | 454 |
| 120 | 18/13.0 | 3.4 | 0.6-1.0 | 22.3 | 0.158 | 0.253 | 1300 | 542 |
| 150 | 18/14.6 | 3.4 | 0.6-1.0 | 24.0 | 0.128 | 0.206 | 1580 | 642 |
| 185 | 30/16.2 | 3.4 | 0.6-1.0 | 26.0 | 0.1021 | 0.164 | 1914 | 758 |
| 240 | 34/18.4 | 3.4 | 0.6-1.0 | 27.5 | 0.0777 | 0.125 | 2436 | 935 |
| 300 | 34/20.6 | 3.4 | 0.6-1.0 | 30.0 | 0.0619 | 0.100 | 3000 | 1127 |
What is the difference between overhead insulated cables and ordinary cables
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There are significant differences between overhead insulated cables and ordinary cables in multiple aspects, mainly reflected in structure, purpose, laying method, safety, economy, and maintenance convenience. The following is a detailed analysis of the differences between the two:
1, Structure and Materials
Overhead insulated cable:
Structure: Generally a single core structure, covered with high-strength insulation material on the outer layer, and may include a protective outer layer. Its insulation layer can effectively isolate the wire from the external environment and improve safety.
Materials: Copper or aluminum are commonly used as conductors, and there are various insulation materials such as polyethylene, cross-linked polyethylene, etc.
Ordinary cables (such as power cables, communication cables, etc.):
Structure: Depending on the purpose, the structure is complex and diverse, and may include multiple layers such as multi-core conductors, shielding layers, and sheaths.
Material: Copper or aluminum is also used as the conductor, but the selection of insulation and sheath materials is more extensive to meet the needs of different environments.
2, Purpose and laying method
Overhead insulated cable:
Purpose: Mainly used for power distribution, especially in lightning prone areas, old industrial areas, old urban areas and other environmental conditions. Its insulation performance effectively prevents leakage and short circuits, improving power supply safety.
Laying method: It is erected in the air and supported by poles or brackets, which is easy to construct, but attention should be paid to the influence of wind loads and other natural conditions.
Ordinary cable:
Usage: Widely used in multiple fields such as power, communication, control, electric heating, etc., the specific usage depends on the type of cable.
Laying methods: diverse and flexible, suitable for direct burial, pipe penetration, tunnel laying, etc., suitable for various complex environments.
3, Safety and Economy
Overhead insulated cable:
Safety: Good insulation performance, can effectively prevent leakage and short circuit, and reduce the risk of electric shock. At the same time, it is less affected by external climate conditions and environment, and operates stably and reliably.
Economy: Although the initial investment is slightly higher, considering both operating and maintenance costs, its economy is reasonable.
Ordinary cable:
Safety: It also has high safety, but the performance of different types of cables may vary in specific environments.
Economy: The economy varies greatly depending on the type, specification, and purpose of the cable. Generally speaking, the manufacturing and maintenance costs of ordinary cables may increase due to the complexity of their structure and materials.
4, Maintenance and repair
Overhead insulated cable:
Maintenance and repair: Due to the overhead laying, it is convenient for daily inspection and maintenance. Meanwhile, due to its excellent insulation performance, the failure rate is relatively low.
Ordinary cable:
Maintenance and overhaul: The difficulty of maintenance and overhaul varies depending on the laying method. Cables buried directly or laid in tunnels may require more complex maintenance measures.
If you want to learn more about Overhead insulated cable, welcome to contact us: penn@sxjshsm.com.

