Shaanxi Jinshenghong Cable Co., Ltd. is one of the most reliable manufacturers and suppliers of iec 60245-6 industrial welding torch cable in China. Please feel free to wholesale high quality customized products at low price from our factory. For free sample and cheap products, contact us now.
Product Introduction
Product Overview
Welding cable (commonly known as welding torch cable) is a dedicated flexible cable connecting the secondary side of the welding machine to the welding torch. The core models are YH (60245 IEC 81) and YHF (60245 IEC 82), corresponding to natural rubber and neoprene sheath versions respectively. The product strictly complies with international standards IEC 60245-6, with a rated voltage of 200V AC and a peak pulsating DC voltage of 400V. The long-term allowable operating temperature is 65℃, and the minimum operating ambient temperature is-35℃.
product key technologies
Core Structure
- Conductor: High-purity (99.99%) oxygen-free copper, multi-strand ultra-fine twisted, low resistance and high flexibility.
- Isolation Layer: Heat-resistant polyester film tape wrapping, preventing adhesion between conductor and insulation.
- Insulation Layer: Natural/neoprene rubber mixture, electrical insulation and anti-aging, temperature resistance ≥65℃.
- Sheath Layer: YH (natural rubber), YHF (neoprene), wear/oil/ozone/UV resistant, providing mechanical protection.
Core Product Advantages
Superior Conductivity
- High-purity oxygen-free copper conductor: Conductivity up to 59.6×10⁶ S/m, low resistance, low heat generation, and reduced energy consumption.
- Multi-strand twisted structure:30%+ more flexible than ordinary cables, small bending radius, suitable for narrow space operations.
Extreme Durability
- Dual-layer protection design: Double protection of insulation and sheath, improving mechanical damage resistance by 50%.
- Special rubber formula: Oil resistance complies with ISO 6722 standard, wear resistance is more than 2 times that of ordinary cables.
- All-climate adaptability: Stable operation in -35℃~65℃ environment, resistant to ozone and UV aging.
Safety & Reliability
- Flame retardant performance: Passes IEC 60332-1 flame retardant test, reducing the risk of fire caused by welding sparks.
- Voltage resistance guarantee: Finished products pass 1000V/5min voltage resistance test without breakdown.
- Low-smoke halogen-free option: YHD model meets environmental protection and low-smoke requirements, suitable for confined space operations.
Applications
- Industrial Welding: Connect AC/DC arc welding machines, MIG/TIG welding machines and welding torches, suitable for steel structure and pressure vessel manufacturing.
- Shipbuilding: Salt spray resistant and moisture resistant, suitable for welding operations in ship cabins.
- Automobile Manufacturing: Welding stations on production lines, meeting the needs of frequent movement and bending.
- Construction: On-site welding at construction sites, with resistance to mechanical damage and harsh environments.
- Maintenance: Equipment emergency repair and field operations, emphasizing portability and reliability.
- Special Fields: Battery pack connection, high-current testing equipment and other high-current, low-voltage applications.
|
Model / 型号 |
Conductor Cross-Section (mm²) |
Conductor Structure (Strands/Diameter mm) |
Rated Voltage (V) |
Operating Temp. Range (℃) |
Conductor Resistance (Ω/km, 20℃ Max) |
Approx. Outer Diameter (mm) |
Certifications |
|---|---|---|---|---|---|---|---|
|
YH (60245 IEC 81) |
16 |
513/0.20 |
200AC/400DC |
-35~65 |
1.16 |
9.9 |
CE, RoHS, CCC |
|
YH (60245 IEC 81) |
25 |
798/0.20 |
200AC/400DC |
-35~65 |
0.758 |
11.3 |
CE, RoHS, CCC |
|
YH (60245 IEC 81) |
35 |
1121/0.20 |
200AC/400DC |
-35~65 |
0.536 |
12.5 |
CE, RoHS, CCC |
|
YHF (60245 IEC 82) |
50 |
1596/0.20 |
200AC/400DC |
-40~70 |
0.379 |
14.6 |
CE, RoHS, CCC |
|
YHF (60245 IEC 82) |
70 |
2220/0.20 |
200AC/400DC |
-40~70 |
0.268 |
16.9 |
CE, RoHS, CCC |
|
YHF (60245 IEC 82) |
95 |
2997/0.20 |
200AC/400DC |
-40~70 |
0.198 |
19.2 |
CE, RoHS, CCC |
Ordering & Service Support
1.Flexible Ordering
We offer ready-to-ship stock for standard sizes, and accept mass production for custom or large-section cables. Low MOQ is available for samples, trial orders and mass production for vehicle projects.
2.On-Time Delivery
With our own production base and complete supply chain, we arrange production quickly for regular orders and ensure punctual delivery for bulk orders, supporting long-term stable supply for overseas customers.
3.Professional Technical Support
Free cable selection, current rating calculation and wiring installation guidance are provided. We can also supply product specifications, test reports and full technical support for your projects.
4.Complete Quality Assurance
Each batch undergoes strict inspection before delivery with qualified quality certificates. Our products comply with new energy vehicle standards for stable and reliable performance.
5.Efficient After-Sales Service
Full order tracking and real-time logistics updates are available. We respond promptly to after-sales inquiries with one-to-one service for a worry-free experience.
why choose us
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Thoughtful service - worry free after-sales service
global logistics
Provide global express and sea freight services, door-to-door, worry free and convenient.
Explanation: Our professional engineering team provides selection and technical support to answer your questions and clarify any doubts.
Provide comprehensive quality assurance and after-sales policies to ensure worry free procurement for you.
FAQ
Q: What is the difference between YH and YHF models?
A: YH features a natural rubber sheath with lower cost, while YHF uses a neoprene sheath, which has better oil resistance and weather resistance, suitable for harsh working environments.
Q: Can welding cables be used for other applications?
A: They are mainly used for welding equipment connection. They can also be used in high-current, low-voltage scenarios (such as battery pack connection), but not suitable for high-voltage occasions.
Q: How to judge the quality of welding cables?
A: Check the conductor purity (oxygen-free copper is preferred), insulation thickness (≥1.8mm), sheath elasticity, and certification marks (CE/RoHS/CCC).
Q: Does cable length affect welding effect?
A: Yes. Excessively long cables will cause increased voltage drop. It is recommended: ≤50m for below 100A, ≤30m for below 200A, and ≤20m for above 300A.
Q: How to extend the service life of welding cables?
A: Avoid excessive bending, rolling and direct contact with welding sparks, regularly check the integrity of the sheath, and store in a dry and ventilated place.
Q: Can custom specifications be provided?
A: Yes, we support customization of specifications, length and color, and can provide special versions such as low-smoke halogen-free and flame-retardant to meet personalized needs.
Our address
West of Sanqiao Street Office, Weiyang District, Xi'an City, Shaanxi Province, adjacent to Fortune Building
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